Oxy-Acetylene Welding and Cutting | Page 8

cutting point must be quickly brought to a white heat, almost melting, so that it seems ready for welding. Then cool in an oil bath or in a current of cool air.
Hardening of copper, brass and bronze is accomplished by hammering or working them while cold.
Tempering is the process of making steel tough after it has been hardened, so that it will hold a cutting edge and resist cracking. Tempering makes the grain finer and the metal stronger. It does not affect the hardness, but increases the elastic limit and reduces the brittleness of the steel. In that tempering is usually performed immediately after hardening, it might be considered as a continuation of the former process.
The work or tool to be tempered is slowly heated to a cherry red and the cutting end is then dipped into water to a depth of 1/2 to 3/4 inch above the point (Figure 6). As soon as the point cools, still leaving the tool red above the part in water, remove the work from the bath and quickly rub the end with a fine emery cloth.
As the heat from the uncooled part gradually heats the point again, the color of the polished portion changes rapidly. When a certain color is reached, the tool should be completely immersed in the water until cold.
For lathe, planer, shaper and slotter tools, this color should be a light straw.
Reamers and taps should be cooled from an ordinary straw color.
Drills, punches and wood working tools should have a brown color.
Blue or light purple is right for cold chisels and screwdrivers.
Dark blue should be reached for springs and wood saws.
Darker colors than this, ranging through green and gray, denote that the piece has reached its ordinary temper, that is, it is partially annealed.
After properly hardening a spring by dipping in lard or fish oil, it should be held over a fire while still wet with the oil. The oil takes fire and burns off, properly tempering the spring.
Remember that self-hardening steels must never be dipped in water, and always remember for all work requiring degrees of heat, that the more carbon, the less heat.
_Case Hardening._--This is a process for adding more carbon to the surface of a piece of steel, so that it will have good wear-resisting qualities, while being tough and strong on the inside. It has the effect of forming a very hard and durable skin on the surface of soft steel, leaving the inside unaffected.
The simplest way, although not the most efficient, is to heat the piece to be case hardened to a red heat and then sprinkle or rub the part of the surface to be hardened with potassium ferrocyanide. This material is a deadly poison and should be handled with care. Allow the cyanide to fuse on the surface of the metal and then plunge into water, brine or mercury. Repeating the process makes the surface harder and the hard skin deeper each time.
Another method consists of placing the piece to be hardened in a bed of powdered bone (bone which has been burned and then powdered) and cover with more powdered bone, holding the whole in an iron tray. Now heat the tray and bone with the work in an oven to a bright red heat for 30 minutes to an hour and then plunge the work into water or brine.

CHAPTER II
OXY-ACETYLENE WELDING AND CUTTING MATERIALS
_Welding._--Oxy-acetylene welding is an autogenous welding process, in which two parts of the same or different metals are joined by causing the edges to melt and unite while molten without the aid of hammering or compression. When cool, the parts form one piece of metal.
The oxy-acetylene flame is made by mixing oxygen and acetylene gases in a special welding torch or blowpipe, producing, when burned, a heat of 6,300 degrees, which is more than twice the melting temperature of the common metals. This flame, while being of intense heat, is of very small size.
_Cutting._--The process of cutting metals with the flame produced from oxygen and acetylene depends on the fact that a jet of oxygen directed upon hot metal causes the metal itself to burn away with great rapidity, resulting in a narrow slot through the section cut. The action is so fast that metal is not injured on either side of the cut.
_Carbon Removal._--This process depends on the fact that carbon will burn and almost completely vanish if the action is assisted with a supply of pure oxygen gas. After the combustion is started with any convenient flame, it continues as long as carbon remains in the path of the jet of oxygen.
_Materials._--For the performance of the above operations we require the two gases, oxygen and acetylene, to produce the flames; rods of metal which may be added to the joints while molten in order to give