Hemp Hurds as Paper-Making Material | Page 6

regarded only as a preliminary to semicommercial tests and therefore are not employed unless the material in question presents new features which should receive investigation before larger sized tests are undertaken.
The advantages of cooperative mill tests are many, among which may be mentioned the counsel and advice of the mill management and employees, the services of specialized and skilled labor, facilities for comparing the processes and the results of tests with commercial processes and results, and the use of commercial or semicommercial types and sizes of machinery. Tests conducted in this manner and on this scale are of a different quality than is possible in those conducted in a laboratory, and the results are susceptible of commercial interpretation with a fair degree of reliability. It is found, in general, that the cost of securing such equipment and service for a complete and comprehensive test does not exceed $500, while the installation of an equally satisfactory equipment alone would cost at least $50,000 and in many cases very much more. Tests conducted in this manner constitute a direct demonstration to the manufacturer, and the results obtained are found to carry more weight when presented to other manufacturers for consideration.
It is well known that the method of conducting tests necessarily varies with the size of the test. In the matter of yield determination, for example, laboratory tests may be on such a small scale that the weighing and sampling of the resulting cellulose fibers may be conducted by means of chemical laboratory apparatus and analytical balance, while in tests involving a matter of 5 to 10 pounds of material larger and different types of equipment are necessary. When the tests are so increased in size as to employ 300 or 400 pounds, still other types of equipment are necessary for the treatment of the material and for a determination of the yield of fiber. In tests involving tons of material the equipment involves the use of machines. Accuracy in degree of control and in results will vary materially with the size of the test. As the size of the test increases, certain factors will vary in a beneficial manner, while others will vary in a detrimental manner, so it is a question for each investigator to decide, after taking all factors into consideration, as to the size of test which will give the most satisfactory results. In work of this nature it is found, on the whole, that better results are obtained in large tests, although the control of the factors and the determination of the yield of fiber are more difficult than in smaller tests.
In the tests described in this bulletin, the Department of Agriculture employed a rotary digester of its own design,[2] comprising a shell 5 feet 5 inches in length by 4 feet in diameter, capable of holding about 300 pounds of air-dry hurds. It is believed that a test of this size is large enough to give satisfactory results and that the results are susceptible of commercial interpretation, while at the same time they are sufficiently small for complete control and to afford fiber-yield figures which are both accurate and reliable. Two such rotary charges gave enough fiber for one complete paper-making test.
[Footnote 2: For a description of this rotary digester, see Brand, C. J., and Merrill, J. L., Zacaton as a paper-making material, U. S. Dept. Agr. Bul. 309, p. 28, 1915.]
=OPERATIONS INVOLVED IN A TEST.=
A complete test on hurds comprises seven distinct operations, and the method will be described, operation by operation, in the order in which they were conducted.
Sieving.--The hurds for the first test were not sieved to remove sand and dirt, but the resulting paper was so dirty that sieving was practiced in all subsequent tests. The hurds were raked along a horizontal galvanized-iron screen, 15 feet long and 3 feet wide, with 11-1/2 meshes per linear inch, the screen being agitated by hand from below. Various amounts of dirt and chaff could be removed, depending on the degree of action, but it was found that if much more than 3 per cent of the material was removed it consisted chiefly of fine pieces of wood with practically no additional sand or dirt; in most of the tests, therefore, the material was screened so as to remove approximately 3 per cent. It became apparent that a finer screen would probably serve as well and effect a saving of small but good hurds.
Cooking.--Cooking is the technical term for the operation by which fibrous raw materials are reduced to a residue of cellulose pulp by means of chemical treatment. In these tests about 300 pounds of hurds were charged into the rotary with the addition of a caustic-soda solution, such as is regularly employed in pulp mills and which tested an average of 109.5 grams of